Would you like to combine several topics relating to our machine efficiently in a single, practical training course?
In addition to our standard training courses, we offer a flexible, modular training programme. This involves combining carefully selected topics relating to the machine in a logical way to create a compact training course. The result is a tailor-made training programme that efficiently covers various functions and areas of application of the machine and provides a practical overview of the subject as a whole.
Flexible combination of relevant thematic modules relating to the machine
A practical overview of functions, operation and use
Effective delivery of multiple topics in a single training session
Making the best use of the available training time
Ideal for teams who wish to gain a comprehensive understanding of how to use the SW machine or to expand their existing knowledge in a targeted manner.
- Setting Up and Aligning the Machine
Set up the SW machining center and ensure that it is positioned correctly.
Setting Up and Aligning the Machine
Content- Fundamentals of Constellation Geometry
- Positioning and Alignment Using an Inclinometer
- Conducting Current Measurements
Duration1 dayLevelAdvancedPart ofIH-GEO - Perpendicularity of the Three-Axis Unit “Box-in-Box”
Measuring and adjusting the perpendicularity of the three-axis unit.
Perpendicularity of the Three-Axis Unit “Box-in-Box”
Content- Measuring the Perpendicularity of the 3-Axis Unit
- Checking the Perpendicularity Between the Y- and X-Axes
- Checking the Perpendicularity Between the Y- and Z-Axes
- Checking the Perpendicularity Between the X- and Z-Axes
- Measurement of the perpendicularity of the spindle to the three-axis unit
- Adjusting and Aligning Perpendicularity
Duration1 dayLevelAdvancedPart ofIH-GEO - Measurement and Alignment of Spindle Geometry
Measurement and alignment of the spindle geometry to ensure machining accuracy.
Measurement and Alignment of Spindle Geometry
Content- Measuring Concentricity
- Measuring the spindle clearance
- Measuring Parallelism
- Measurement of Axial Height Alignment
- Measuring Parallelism with the Z-Axis Guide
- Measuring the Parallelism of the Y-Axis Guide
- Aligning the Spindle Geometry
Duration1 dayLevelAdvancedPart ofIH-GEO - Double-swivel arm (Q-axis)
Measurement and alignment of the swivel bracket and counter-bearing.
Double-swivel arm (Q-axis)
Content- Measuring the parallelism of the double-swivel bracket
- Measuring the parallelism of the flat surfaces on the swivel drive
- Measuring the parallelism of the flat surfaces on the counter-bearing
- Aligning the reference surfaces of the swivel bracket and the counter-bearing of the A/U axis using the double swivel bracket (Q-axis)
Duration1 dayLevelAdvancedPart ofIH-GEO - Clamping bridge & planetary axes (5th axes)
Geometric inspection and alignment of clamping bridges (4th axes) and clamping bridges with planetary axes (5th axes).
Clamping bridge & planetary axes (5th axes)
Content- Measuring the parallelism of the clamping bridge
- Aligning the geometry of the tension bridge
- Measuring the axial runout of the planetary discs
- Measuring the flatness of the planetary discs
- Measurement of the concentricity of the spindles with respect to the round axis
- Aligning the geometry of the clamping bridge with the planetary axes
Duration1 dayLevelAdvancedPart ofIH-GEO - Tool breakage monitoring (BRK)
Operation, sensor replacement, calibration and commissioning of the tool breakage monitoring system on SW machining centres.
Tool breakage monitoring (BRK)
Content- Operating principle, design and overview of the BRK’s components
- Replacing the sensor and mechanical assembly
- Checking and comparing sensor readings
- Adjustment work on set points and measurement intervals
- Programming the BRK via the control unit
- Mechanical assembly and adjustment of the BRK
- Referencing the BRK axis
- Functional testing and process monitoring
- Required measuring equipment and special tools
Duration1 dayLevelAdvancedPart ofIH-BRK - Maintenance
Carrying out maintenance work and replacing components.
Maintenance
Content- Understanding the maintenance plan and determining the necessary actions
- Reading and applying fluid, switching and parts lists
- Troubleshooting and fault rectification
- Replacement and commissioning of faulty components
Duration1 dayLevelBasicPart ofIH1, IH2 - Weight compensation
Troubleshooting, adjustment and replacement of weight-balancing cylinders.
Weight compensation
Content- Troubleshooting and fault rectification
- Replacement of faulty components
- Adjustment of the weight-compensating pressure
- Carrying out a trace current measurement
Duration1 dayLevelAdvancedPart ofIH2 - Measurement systems
Theoretical and practical installation and removal of measuring systems, as well as the adjustment and calibration of the axes.
Measurement systems
Content- Theoretical Principles of Measurement Systems for Linear and Rotary Axes
- Mechanical removal and refitting of the measuring system
- Commissioning the drives after replacement
- Determination of the commutation angle
- Setting the reference values for individual axes
Duration1 dayLevelAdvancedPart ofIH2 - Rotary axes
Troubleshooting, adjustment and commissioning of rotary axes, including clamping checks and referencing.
Rotary axes
Content- Function and design of the rotary axes
- Function of the clamping mechanism
- Troubleshooting and fault rectification
- Inspection of clamps and rotary joints
- Setting values and reference dimensions
- Commissioning the drives after replacement
- Determination of the commutation angle
- Setting the reference values for individual axes
Duration1 dayLevelAdvancedPart ofIH2 - Motorised spindle
Maintenance of the motor spindle, including reference values and commutation.
Motorised spindle
Content- Function and structure of the motor spindle
- Maintenance and care
- Removal and installation of the rotary union
- Plan layout, analogue sensor reference value
- Determination of the commutation angle
- Optimisation of the commutation angle
- Adjusting the M19 position
Duration1 dayLevelAdvancedPart ofIH2 - Tool magazine
Troubleshooting, repair and adjustment of the tool magazine and tool change system.
Tool magazine
Content- Troubleshooting and fault-finding
- Replacement and repair of magazine clamps
- Setting the reference value for the magazine motor
- Setting the tool change position
- Functional test of the tool change
Duration1 dayLevelAdvancedPart ofIH2
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Location: Training Center SW Waldmössingen
