Advanced Maintenance of the SW Loading Module
• Course Duration:
4 Days
• Max.
4 Participants
• Languages:
Deutsch, Englisch, Türkisch, Französisch
In this training course, participants acquire in-depth knowledge for the safe and efficient operation of the loading module of SW machines.
After an introduction to the structure and functions, they learn how to operate the robot and the workpiece magazine — including moving to defined positions and safely retracting after program interruptions.
Required maintenance tasks on the loading module and the robot are taught in a practical manner and performed directly on a training cell as well as on an SW machine.
The focus is on safe handling, fault diagnosis, and understanding and optimizing the automated process sequence.
Upon successful completion of this training, participants will be able to
operate the loading module safely and without errors
safely retract the robot after faults or program interruptions
perform diagnostic steps to identify malfunctions
carry out maintenance tasks correctly according to the maintenance plan
understand and optimize the automation program sequence
handle the robot safely in case of malfunctions and correctly return the automation to automatic mode
Operators, maintenance and service personnel
Training as an industrial mechanic, industrial electronics technician, mechatronics technician or equivalent professional experience
Prior knowledge of CNC machine tools
The SW-IH1-BM course is an advantage (courses can be combined)
Safety regulations and accident prevention
Basic structure of the loading module and operating elements
Signal exchange between machine and loading module
Determining and integrating payload values for gentle material handling
Automatic mode, interruption, retracting and manual recovery
Data backup on the machine and the robot
- Safety regulations and accident prevention in automatic operation
- Structure and functionality of the loading module in the overall process
- Signal exchange between machine, robot, and automation
- Understanding of process interrelationships and process logic
- Advanced operation of the robot and workpiece magazine
- Advanced operation of the robot and workpiece magazine
- Safe start and monitoring of automated processes
- Return of automation to stable automatic mode
- Design and function of different workpiece grippers
- Adjustment and control of grippers
- Determination of payload
- Integration of payload for material-friendly movements
- Influence of payload on dynamics, accuracy, and wear
- Advanced operation of the robot and workpiece magazine
- Automatic mode, abort, retract, and manual free movement
- Safe start and monitoring of automated processes
- Return of automation to stable automatic mode
- Design and function of different workpiece grippers
- Adjustment and control of grippers
- Determination of payload
- Integration of payload for material-friendly movements
- Influence of payload on dynamics, accuracy, and wear
- Creating and checking tool and user frames
- Relationship between coordinate systems and motion sequences
- Programming positions and movements on the training cell
- Recognizing and correcting typical error patterns caused by incorrect frames
- Standardized procedure for program interruptions
- Free movement of the robot via retraction programs
- Manual movement in safe operating modes
- Error diagnosis in the event of automation malfunctions
- Safe restart after malfunctions
- Maintenance of the loadingmodule and robot in accordance with the maintenance schedule
- Advanced maintenance and testing activities
- Data backup on machine and robot
- Restoration of relevant data after malfunction or replacement
- Documentation for service and support cases
The training combines theoretical fundamentals with extensive practical exercises directly on the machine and in the SW training cell. Accompanying training materials reinforce the content and serve as a reference for later use in the workplace. Participants benefit from intensive knowledge exchange and develop practical solutions that can be applied directly in their daily work environment.
- Course duration
4 Days
Number of participantsmax.4
Control typeSiemens 840D sl
SINUMERIK ONE
Just let us know your preferred date or select one of the fixed dates from the selection window below—we’ll get back to you shortly with a suggested date.
Just let us know your preferred date using the selection window below—we’ll get back to you shortly with a suggested date.
Location: Training Center SW Waldmössingen
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