Advanced Maintenance of SW Machines
• Course Duration:
4 Days
• Max.
6 Participants
• Languages:
Deutsch, Englisch, Türkisch, Französisch
In this training course, participants deepen their knowledge of the assemblies used in SW machining centers and gain hands-on experience with advanced maintenance procedures.
After a compact refresher on machine structure and operation, the focus shifts to targeted maintenance, repair and component replacement tasks.
The objective is to maximize machine availability, increase response speed, and improve independence in daily operations resulting in higher efficiency, reduced downtime, and measurable added value in production.
Upon successful completion of this training, participants will be able to
specifically increase the availability of their SW machine
perform advanced diagnostic procedures
execute repair and maintenance tasks independently and professionally
collaborate efficiently with the SW Service Hotline
Maintenance technicians
Participation in the training course “SW-IH1 – Fundamentals of SW Machines: Function and Maintenance” or practical, proven experience working with SW machines.
Practice-oriented training on all essential aspects of maintenance and component service on SW machines
Safety regulations and accident prevention: safe working according to current standards
Machine operation basics for maintenance: efficient workflows in service situations
Advanced understanding of machine components: structure and function of all assemblies
Commissioning of key components after replacement: hands-on execution directly on the system
- Hydraulic system
- Pneumatic system
- Lubrication systems
- Cooling system
- Coolant system
- Clamping units
- Position control
- Optional equipment
- Understanding the maintenance plan and deriving required actions
- Reading and applying hydraulic, pneumatic, electrical and parts lists
- Troubleshooting and fault correction
- Replacement and commissioning of defective components
- Troubleshooting and fault correction
- Replacement of defective components
- Adjustment of counterbalance pressure
- Performing trace-based current measurements
- Theoretical basics of measurement systems
- Mechanical removal and installation of measuring units
- Determination of the commutation angle
- Adjustment of axis reference values
- Troubleshooting and fault correction
- Commissioning of linear drives after replacement
- Determination of the commutation angle
- Function and structure of rotary axes
- Troubleshooting and fault correction
- Checking clamping units and rotary unions
- Reference values and adjustment dimensions
- Commissioning of drives after replacement
- Adjustment of axis reference values
- Function and structure of the motor spindle
- Maintenance and care
- Removal and installation of the rotary union
- Commissioning after component replacement
- Planar mounting surface, analog sensor reference value, spindle lubrication
- Optimization of commutation angle offset
- Setting the M19 orientation position
- Troubleshooting and fault correction
- Replacement and repair of magazine grippers
- Adjustment of the magazine motor reference value
- Adjustment of the tool change position
- Adjustment of the tool change position
- Hardware components
- Configuration
- Machine data and drive parameters
- Bus systems
- Diagnostics and troubleshooting
- Data backup
This training combines theoretical knowledge with extensive hands-on practice directly at the machine. All topics are supported by comprehensive training materials, which reinforce learning and serve as a reference for later use on the job. Participants benefit from active knowledge exchange and develop practical solutions that can be applied directly in their working environment.
- Course duration
4 Days
Number of participantsmax.6
Control typeSiemens 840D sl
SINUMERIK ONE
Fanuc 30i -B Plus
MTX
Just let us know your preferred date or select one of the fixed dates from the selection window below—we’ll get back to you shortly with a suggested date.
Just let us know your preferred date using the selection window below—we’ll get back to you shortly with a suggested date.
Location: Training Center SW Waldmössingen
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