{"id":44069,"date":"2024-03-10T09:48:05","date_gmt":"2024-03-10T08:48:05","guid":{"rendered":"https:\/\/sw-machines.com\/blog\/efficiency-of-friction-stir-welded-components\/"},"modified":"2024-04-11T11:04:15","modified_gmt":"2024-04-11T09:04:15","slug":"efficiency-of-friction-stir-welded-components-2","status":"publish","type":"post","link":"https:\/\/sw-machines.com\/us\/blog\/efficiency-of-friction-stir-welded-components-2\/","title":{"rendered":"Efficiency of friction stir welded components"},"content":{"rendered":"<p><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:10px;--awb-padding-bottom:10px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1352px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-image-element\" style=\"text-align:center;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"627\" title=\"1_Werkst\u00fcck_R\u00fchrreibschwei\u00dfen\" src=\"https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/1_Werkstueck_Ruehrreibschweissen.jpg\" alt class=\"img-responsive wp-image-43978\" srcset=\"https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/1_Werkstueck_Ruehrreibschweissen-200x105.jpg 200w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/1_Werkstueck_Ruehrreibschweissen-400x209.jpg 400w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/1_Werkstueck_Ruehrreibschweissen-600x314.jpg 600w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/1_Werkstueck_Ruehrreibschweissen-800x418.jpg 800w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/1_Werkstueck_Ruehrreibschweissen.jpg 1200w\" sizes=\"(max-width: 640px) 100vw, 1200px\" \/><\/span><\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-2 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1352px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1\"><p>Friction Stir Welding (FSW), is a welding process that creates a strong bond between two metal parts without producing molten metal. Instead, the metal is heated and plastically deformed by a rotary motion and a linear motion to create a strong joint. The process was developed in the 1990s by The Welding Institute (TWI) in the United Kingdom and is now used in a variety of industries, including aerospace, automotive and shipbuilding.<\/p>\n<p>Friction stir welding involves pressing a rotating tool onto the contact surface between the parts to be joined. The friction of the tool with the metal generates heat that softens the metal without melting it. The tool is moved along the contact surface, forming the metal and creating a strong joint.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-3 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1352px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-2 fusion_builder_column_1_2 1_2 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-image-element\" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-2 hover-type-none\"><img decoding=\"async\" width=\"1080\" height=\"1080\" title=\"R\u00fchrreibschwei\u00dfen_1\" src=\"https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/Ruehrreibschweissen_1.jpg\" alt class=\"img-responsive wp-image-43954\" srcset=\"https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/Ruehrreibschweissen_1-200x200.jpg 200w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/Ruehrreibschweissen_1-400x400.jpg 400w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/Ruehrreibschweissen_1-600x600.jpg 600w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/Ruehrreibschweissen_1-800x800.jpg 800w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/Ruehrreibschweissen_1.jpg 1080w\" sizes=\"(max-width: 640px) 100vw, 800px\" \/><\/span><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-3 fusion_builder_column_1_2 1_2 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:40px;width:100%;\"><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:40px;width:100%;\"><\/div><div class=\"fusion-text fusion-text-2\"><p><strong>Benefits<\/strong><\/p>\n<\/div><div class=\"fusion-text fusion-text-3\"><ul>\n<li>Very high welding speed<\/li>\n<li>Pressure tight welds<\/li>\n<li>Low deformation<\/li>\n<li>High joint strength<\/li>\n<li>Resistant to cracking and fatigue<\/li>\n<li>Low deformation and distortion, as no melting occurs<\/li>\n<li>No emission of pollutants in contrast to arc or laser welding<\/li>\n<li>Wide range of applications: aluminum, copper, magnesium<\/li>\n<li>Lower costs due to high welding speed and low post-processing<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-4 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1352px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-4 fusion_builder_column_1_2 1_2 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:40px;width:100%;\"><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:40px;width:100%;\"><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:40px;width:100%;\"><\/div><div class=\"fusion-text fusion-text-4\"><p>The process is increasingly being used in e-mobility for high-quality welded joints such as large battery housings and electronics housings. The welding of cast housing and cover ensures a pore-free and medium-tight joint with minimum heat input.<\/p>\n<p>The integration of friction stir welding is basically possible at SW in all machine series. The speeds &amp; feeds for friction stir welding must be adapted to the axis forces of the machine. Independent Z-axes are recommended for multi-spindle welding. By using single and multi-spindle machining centers, upstream or downstream machining operations can be combined, thus significantly increasing efficiency compared to conventional friction stir welding systems.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-5 fusion_builder_column_1_2 1_2 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-image-element\" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-3 hover-type-none\"><img decoding=\"async\" width=\"1080\" height=\"1080\" alt=\"BA 321\" title=\"BA 321\" src=\"https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/BA-321.jpg\" class=\"img-responsive wp-image-43995\" srcset=\"https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/BA-321-200x200.jpg 200w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/BA-321-400x400.jpg 400w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/BA-321-600x600.jpg 600w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/BA-321-800x800.jpg 800w, https:\/\/sw-machines.com\/wp-content\/uploads\/2024\/04\/BA-321.jpg 1080w\" sizes=\"(max-width: 640px) 100vw, 800px\" \/><\/span><\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-5 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-bottom:60px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1352px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-6 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-padding-top:40px;--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-5\" style=\"--awb-font-size:130px;--awb-line-height:1;--awb-letter-spacing:2px;--awb-text-transform:uppercase;--awb-text-color:#e4002b;--awb-text-font-family:&quot;Frutiger Next&quot;;--awb-text-font-style:normal;--awb-text-font-weight:400;\"><p style=\"text-align: left;\">Connection.<\/p>\n<\/div><div class=\"fusion-text fusion-text-6\" style=\"--awb-font-size:46px;--awb-line-height:1;--awb-text-transform:none;--awb-text-font-family:&quot;Frutiger Next Bold&quot;;--awb-text-font-style:normal;--awb-text-font-weight:400;\"><p style=\"text-align: left;\">Your contact<br \/>\nfor friction stir welding:<\/p>\n<\/div><div class=\"fusion-text fusion-text-7\" style=\"--awb-font-size:28px;--awb-line-height:1.3;--awb-text-transform:none;\"><p style=\"text-align: left;\">Patrick Schneider<br \/>\n<a href=\"tel:+%2049%207402%20747480\">+ 49 7402 747480<\/a><br \/>\n<a href=\"mailto:patrick.schneider@sw-machines.com\">patrick.schneider@sw-machines.com<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-6 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1352px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-7 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div ><a class=\"fusion-button button-flat fusion-button-default-size button-default fusion-button-default button-1 fusion-button-default-span fusion-button-default-type button-lb\" target=\"_self\" href=\"https:\/\/sw-machines.com\/sw\/sw-news-media\/pressemitteilungen\/\"><span class=\"fusion-button-text awb-button__text awb-button__text--default\">Zur\u00fcck zur \u00dcbersicht<\/span><\/a><\/div><\/div><\/div><\/div><\/div>\n<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Friction stir welding (FSW) enables metal parts to be firmly joined without melting by heating and plastic deformation using a rotating tool. The integration of this process in SW machine series is generally possible and offers increased efficiency through the combination with machining operations in machining centres.<\/p>\n","protected":false},"author":33,"featured_media":43946,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"wds_primary_category":0,"footnotes":""},"categories":[],"tags":[],"class_list":["post-44069","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/posts\/44069","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/types\/post"}],"replies":[{"embeddable":true,"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/comments?post=44069"}],"version-history":[{"count":1,"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/posts\/44069\/revisions"}],"predecessor-version":[{"id":44075,"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/posts\/44069\/revisions\/44075"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/media\/43946"}],"wp:attachment":[{"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/media?parent=44069"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/categories?post=44069"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw-machines.com\/us\/wp-json\/wp\/v2\/tags?post=44069"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}